Drilling Holes In Acrylic Sheets
If your sheet is thick do peck drilling going a little at the time so that you can remove the shavings from your hole and allow the drill time to cool.
Drilling holes in acrylic sheets. Here you will discover which drill bits are suitable for p. On any hole much larger than 1 8 you can drill a 1 8 pilot hole then route the hole out with a dremel tool. You can finish the hole directly if you have a routing table. Standard metal drill bits will work but without extensive modification the metal drill bit will crack and chip the brittle acrylic sheet.
If this is not the case the drill is too slow. Press only lightly on the drill the drill must sink itself through the material. There are precautions that you must take to ensure that the. Place the drill perpendicular to the acrylic sheet and set the drill to medium speed immediately.
Drilling holes in acrylic requires the use of a drill bit specially designed for use with plastics. Or get the hole pretty close then finish with a drill bit. Before you embark on drilling the main hole you should consider starting with a pilot hole. If a countersink is unavailable use a drill of larger diameter than the hole and deburr the rough edge on the exit side of the hole side where the drill came through the sheet.
You could drill progressively larger holes but in my experience this can cause chipping around the edges of the hole. Acrylic drill bits are available for drill presses. When you start the drilling process ensure that the hole is away from the edge of the plexiglass. Zero flute countersinks work well for the countersinking and deburring of holes in acrylic sheet.
However there are a few things to keep in mind. This will avoid cracking which may damage the entire sheet. The pilot hole should be at least 1 2 the diameter of the final hole. Drilling plexiglas is similar to drilling wood.
While you are drilling through the plexiglass sheet the friction would produce intense heat and the bits would cause lots of plastic shavings around the hole especially if the sheet is thick. Support the drill well when it is almost. Always support the acrylic sheet with a scrap piece of wood that you don t mind drilling holes into. Insert an acrylic point drill bit into the chuck of the drill and set it to a medium speed.
The chip should break off immediately. For example to drill a 1 2 inch hole you can make a pilot hole by beginning with a 1 4 bit drill and then moving to a 1 2 bit drill.